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Can't control 3 DC motors at the same time

 
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mecharon



Joined: 09 Jun 2011
Posts: 3

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Can't control 3 DC motors at the same time
PostPosted: Thu Jun 09, 2011 12:00 pm     Reply with quote

Hi,
I'm a mech. eng. and beginner to electronic circuits and PIC programming.
I need to control of 3 DC motors' directions and positions via pulses taken from rotary encoders which connected to motors' shafts.

If I connect 1 motor to circuit I can control it's direction and position. But when I connect all of the motors, things are going different.

I'm sending, for example, 1A1A1A. This should have turn each of the motors anti-clockwise in direction and count the encoders of 65 pulses.

When I send 1A1A1A or 0A1A1A, first and third motor runs correctly. Second motor is running after waiting of 1 minute and stops. I can send another 6 byte string after that.

When I send 1A0A1A, first and second motor runs anti-clockwise, third motor runs clockwise. I can send another string.

It doesn't work if I send 0 as the third motor's direction. (1A1A0A or 0A0A0A)

I've read a lot of topics about this already, but couldn't make it worked.

Here's my code:

Any help would be appreciated.

Code:

#include <16F877.h>
#device adc=8

#FUSES NOWDT                    //No Watch Dog Timer
#FUSES HS                       //High speed Osc (> 4mhz)
#FUSES NOPUT                    //No Power Up Timer
#FUSES NOPROTECT                //Code not protected from reading
#FUSES NOBROWNOUT               //No brownout reset
#FUSES NOLVP                    //No low voltage prgming, B3(PIC16) or B5(PIC18) used for I/O
#FUSES NOCPD                    //No EE protection
#FUSES NOWRT                    //Program memory not write protected
#FUSES NODEBUG                  //No Debug mode for ICD

#use delay(clock=20000000)
#use rs232(baud=9600,xmit=PIN_C6,rcv=PIN_C7,STREAM=COM_A,timeout=10,parity=N,stop=1,bits=8) //DISABLE_INTS,timeout=10,parity=N,stop=1,bits=8

#byte TRISC=0x87
#byte TRISD=0x88

#byte PORTC=0x07
#byte PORTD=0x08

#bit MOTOR11=PORTC.0
#bit MOTOR12=PORTC.1

#bit MOTOR21=PORTC.2
#bit MOTOR22=PORTC.3

#bit MOTOR31=PORTC.4
#bit MOTOR32=PORTC.5

#bit ENC1=PORTD.0
#bit ENC2=PORTD.1
#bit ENC3=PORTD.2

int8 i=0, j=0, k=0,m=0;
char joker[10]={0,0,0,0,0,0,0,0,0,0};
int1 a1=0, b1=0, durum=0;
int1 a2=0, b2=0;
int1 a3=0, b3=0;

struct gorev{
  int1 yon;   //direction of the motor
  int8 adim; //pulse count
};

struct gorev motor1={0,0};
struct gorev motor2={0,0};
struct gorev motor3={0,0};


#INT_RDA

void  RDA_isr(void)

   joker[m]=fgetc(COM_A);
   putc(joker[m]);
   m++;
  }


void main()
{
   setup_adc_ports(NO_ANALOGS);
   setup_adc(ADC_OFF);
   setup_psp(PSP_DISABLED);
   setup_spi(SPI_SS_DISABLED);
   setup_timer_0(RTCC_INTERNAL|RTCC_DIV_1);
   setup_timer_1(T1_DISABLED);
   setup_timer_2(T2_DISABLED,0,1);
   setup_ccp1(CCP_OFF);
   setup_ccp2(CCP_OFF);   
   enable_interrupts(INT_RDA);
   enable_interrupts(GLOBAL);

   // TODO: USER CODE!!
   TRISC=0b10000000;
   TRISD=0b11111111;
 
   PORTC=0b01000000;
   PORTD=0b00000000;

  while(1)
  {

   i=0;
   j=0;
   k=0;
   durum=1;
   
  while(m>5)
  {
   a1=0;b1=0;
   a2=0;b2=0;
   a3=0;b3=0;
   
   if(durum==1)
   {
   motor1.yon=(joker[0]==0x31);
   motor1.adim=joker[1];
   motor2.yon=(joker[2]==0x31);
   motor2.adim=joker[3];
   motor3.yon=(joker[4]==0x31);
   motor3.adim=joker[5];
   durum=0;
   }
   
   
  if(i<motor1.adim)
  {
  a1=ENC1;
  MOTOR11=motor1.yon;
  MOTOR12=(!motor1.yon);
  b1=ENC1;
  i+=(b1!=a1);
  }
  else if(MOTOR11==MOTOR12)
  {

  }
  else
  {
    MOTOR11=0;
    MOTOR12=0;
  }
 

  if(j<motor2.adim)
  {
  a2=ENC2;
  MOTOR21=motor2.yon;
  MOTOR22=(!motor2.yon);
  b2=ENC2;
  j+=(b2!=a2);
  }
  else if(MOTOR21==MOTOR22)
  {

  }
  else
  {
    MOTOR21=0;
    MOTOR22=0;
  }

  if(k<motor3.adim)
  {
  a3=ENC3;
  MOTOR31=motor3.yon;
  MOTOR32=(!motor3.yon);
  b3=ENC3;
  k+=(b3!=a3);
  }
  else if(MOTOR31==MOTOR32)
  {

  }
  else
  {
    MOTOR31=0;
    MOTOR32=0;
  }
 
  if(i>=motor1.adim && j>=motor2.adim && k>=motor3.adim)
  {
  putc('T'); 


  m=0;
  }
  } //while m>5

  }  //while 1

}


Circuit:


Proteus screenshot:
mecharon



Joined: 09 Jun 2011
Posts: 3

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PostPosted: Mon Jun 13, 2011 6:02 am     Reply with quote

I'm still stuck on it. Any thoughts?
temtronic



Joined: 01 Jul 2010
Posts: 9245
Location: Greensville,Ontario

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PostPosted: Mon Jun 13, 2011 7:48 am     Reply with quote

Lots of thought..quickly..

1) get rid of the tris..... commands. Let the compiler handle the 'details' as ONE wrong setting on your part can cause a LOT of weird problems.

2) add 'errors' to the use RS232(...) function.it'll keep the serial port working correctly.

3) confirm that each motor works right invididually. Then add a second motor and confirm, then the third.Perhaps the 'control' byte that you're sending to the motor drivers is a bit wrong ?

4) this 1A1A.... commands. Is that data from the serial port ? If so, see #2 above. Hard code the program to test all the motors to confirm it's a PC communications problem and NOT the actual command to the motors.


5) display the received commands onto the LCD on line 1 to verify what you got and display the motor command on line 2. This will show you what is really happening instead of 'well it should be....'.
mecharon



Joined: 09 Jun 2011
Posts: 3

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PostPosted: Tue Jun 14, 2011 7:31 am     Reply with quote

Thank you for your reply.
I tried all of your advices and saw that the code is working correctly, but circuit still isn't. Then I decided to destroy the circuit. I took it, then started to bending... It suddenly started to working as it's meant to be. Problem is a soldering connection fault. Evil or Very Mad
temtronic



Joined: 01 Jul 2010
Posts: 9245
Location: Greensville,Ontario

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PostPosted: Tue Jun 14, 2011 7:40 am     Reply with quote

Glad you found the cause to all your grief! I once had a 'looked good 'solder joint fail after 4 years of harsh service.even under a magnfying glass is loloked good,but cold spray finally should a micro fracture.2 seconds of heat to resolder and it was cured.
It's not always the software that's at fault !!
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